Badger's Blog

Making an Oak Foot Stool

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Like most people, I have my favourite chair, but I thought it might be nice to be able to put my feet up. The solution?   I decided to make a foot stool. 

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I like to keep my plans quite loose, but I drew a rough sketch of what I wanted. I looked through the timber I had on hand, and decided to use some off-cuts of oak beam I had. 

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I used the planer to clean up the faces of the wood, then I started ripping it down on the table saw. 

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This wood was 8” thick, so I took a series of cuts, working from both sides and raising the blade each time until I had cut all the way through. I then cut the wood into square sections and trimmed them all to the same length on the mitre saw. 

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I wanted the legs to have a taper to them, cut on two faces. I marked out where I wanted the taper to go, then made a jig for the table saw to cut them. (If you want to see how I made the jig, please watch the video at the bottom of this post for more information.) 

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With all the tapers cut, I was able to lay out the legs and determine the sizes the aprons needed to be.  To make them, I ripped down some more oak on the table saw, and cut it to length on the mitre saw. 

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To join everything together, I decided to use oak dowels. (I have this Triton dowel joiner, which you can find on my Amazon page if you are interested.

https://www.amazon.co.uk/shop/badgerworkshop

If you don’t have a machine like this, a drill and simple doweling jig would work just as well.) I drilled holes into all the mating pieces, then tapped the dowels into place with some PVA wood glue. 

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I dabbed some glue onto the faces of the joint and into the corresponding holes, then slid all the bits together.  With all the joints in place, I made sure everything was square and got it clamped up. 

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When the glue was dry, I removed the clamps. I sanded it down, and applied a coat of my favourite Danish finish oil. 

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While I waited for the finish to dry, I started work on the cushioned top. I cut a piece of foam to slightly larger than the base using my bandsaw, but a serrated knife would work as well. 

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I needed a base for the foam to sit on, so I used my track saw to cut down some 18mm plywood to the same size as the foam. 

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I placed the foam on some wadding and cut around the foam, leaving a border wide enough to fold the wadding over the foam and plywood - I attached the wadding to the ply using a staple gun. I have not done much upholstery work, so this involved some guess work, but a staple gun makes life so much easier. 

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I lay out some fabric and cut around it in a similar way to the wadding, and also attached this using the staple gun. 

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To prevent the stool from scratching my floor, I added some plastic feet to the bottom of each leg.

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To the inside of the base, I attached some L shaped brackets. I then positioned the base onto the cushioned pad and screwed through the brackets to attach the two parts together.   

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That’s it all done!   All that’s left now, is to put my feet up. I hope you enjoyed this build - if you would like more information then please watch the video below. 

Matthew SmithComment